Coating Technology

Advanced coating solutions for quality, efficiency and process control.

Coating technologies are used across the pharmaceutical, nutraceutical, food, confectionery, cosmetics and chemical industries, where consistent product quality, process efficiency and flexibility are key requirements.
IMA develops automatic coating equipment for a wide range of applications, supported by a dedicated Competence Center combining expertise in Process Engineering, Equipment Design, Process Control and Process Analytical Technology (PAT).
Our coating solutions integrate advanced mixing, spraying and controlled air-drying technologies to support efficient, consistent and sustainable coating processes.

  1. Coating


    Pharma

    With over 40 years of experience, IMA develops pharmaceutical coating equipment for film and sugar coating of tablets, pellets, capsules and other pharmaceutical cores.
     
    The portfolio includes solid-wall and perforated pan coaters, with high-efficiency mixing systems and different drum configurations to meet a wide range of batch sizes and process requirements.
     
    High levels of automation, process control and validated WIP/CIP systems support consistent, GMP-compliant and reproducible coating processes, while containment, process optimisation and heat recovery solutions contribute to safer and more sustainable production.

  2. Coating


    Food

    Flexibility is the hallmark of IMA coating equipment for the food market, providing smart solutions to maximise efficiency in sugar-coating and powder-layering processes. Suitable for nonpareils, sprinkles, gums, candies, chocolate cores, jelly beans and dried fruit, IMA coating equipment ensures perfect core mixing and uniform distribution of the syrup as well as controlled air drying for a fast and energy-saving process.
     
    Machines featuring solid and perforated-wall execution, plus models with interchangeable drums, are available and implemented according to specific needs.
     
    Usability is given top priority in designing the equipment and tool-free changeovers are possible as well as easy access for maintenance purposes. Moreover, accurate spraying performance leads to minimum syrup dispersion on the drum, making cleaning times shorter.

  1. Technology highlight


    Quality

    Quality by design (QbD) approach bringing reduced time for quality control and test release. The high level of automation lowers the risk of human errors, ensuring greater process reliability.

  2. Technology highlight


    Safety

    The coating equipment is designed to meet the highest safety requirements and standards.
    Automation and minimal human intervention minimises risks for operators.

  3. Technology highlight


    GMP and cleanability

    IMA coaters are designed to meet strict GMP requirements and guarantee the highest final product quality.

  4. Technology highlight


    Sustainability

    Lower environmental impact through reduced utility consumption with process optimisation and heat recovery systems.

  5. Technology highlight


    Process control and scale-up

    Shorter time to market due to quicker product and process development, minimisation of process scale-up.

  6. Technology highlight


    Process flexibility and efficiency

    All core sizes from small pellets to large tablets can be processed with IMA coaters. Different machine sizes are available, from lab-scale to large production-scale coaters.

Drum models

ECHO drum
ECHO perforated drum is based on the proven Pellegrini concept for the design of the mixing baffles. This shape has proven over the years to guarantee the best mixing results and best performance on both film and sugar coating.

EXTRA drum
EXTRA drum has been specifically designed to increase machine flexibility in terms of workable products and range of batches processed. The shape of the drum guarantees uniform product mixing.

EDGE drum
EDGE drum has been designed to add the option of processing pellets and minitablets (up to 0.8 mm core diameter) to conventional perforated drums while keeping uniform mixing, process performance and accurate drying of the cores.

Machine overview

ACCELA CTC

Coating

IMA North America Inc. – Thomas Division

CROMA

Coating

IMA S.p.A. – Active Division

EFFECTA

Coating

IMA S.p.A. – Active Division

FLEX 05

Coating

IMA North America Inc. – Thomas Division

GS

Coating

IMA S.p.A. – Active Division

PERFIMA

Coating

IMA S.p.A. – Active Division

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IMA Technologies