IMA OPENLab
The place to share
Connecting packaging materials, functionality and machine performance
OPENLab brings clarity to packaging innovation, connecting scientific knowledge, industrial expertise and real production needs to turn ideas into solutions that work at scale.
Our areas of activity
OPENLab is IMA Group’s global network of technological laboratories and testing areas, supporting packaging innovation from early technical understanding to industrial implementation.
Acting as a hub between packaging material producers and industrial customers, OPENLab connects technical knowledge with practical application, helping transform innovative concepts into production-ready solutions aligned with real market needs.
Staying ahead of what will shape packaging tomorrow.
Tracking emerging materials, regulatory developments and evolving standards to anticipate their impact on industrial packaging, processes and machine performance.
By translating early signals into actionable technical insight, OPENLab helps steer development choices, reduce uncertainty and prepare solutions before change becomes a constraint in packaging design, production processes and machine technologies.
This activity builds the shared knowledge base that supports OPENLab’s broader development and validation work.
Optimising how materials and machines work together under real production conditions.
Working alongside customers to assess, fine-tune and improve the interaction between packaging materials and IMA machines, both when introducing new solutions and when enhancing existing production performance. Through targeted analysis and iterative adjustments, OPENLab helps correct criticalities, optimise process behaviour and achieve higher reliability, efficiency and consistency on industrial lines.
The objective is not only compatibility, but performance at its best under real operating conditions.
Co-designing packaging solutions that work in real industrial conditions.
OPENLab collaborates with packaging manufacturers and technology partners to co-develop packaging solutions designed for future materials and industrial-scale production.
By combining material expertise, functional packaging design and machine constraints, packaging concepts are shaped to be compatible with high-speed, industrial packaging lines.
Bringing field-based insight into the evolution of machine solutions.
Feeding technical insight derived from testing activities, customer applications and upstream collaboration into the broader machine development process.
These inputs complement other sources of technical development and help engineering teams assess potential adaptations, alternatives, or upgrades required by new materials, formats and packaging requirements.
OPENLab acts as one of the contributors, feeding real-world evidence into the broader machine evolution process.
The expertise
behind OPENLab
OPENLab’s areas of activity are shared across the entire network.
What differentiates each location is how these activities are enabled in practice. OPENLab relies on a set of core capabilities that support all areas of activity. These capabilities are present across the network, but take different forms and levels of specialisation depending on the focus, infrastructure and role of each location. Together, they allow OPENLab to translate shared objectives into concrete, location-specific industrial outcomes.
Analytical Lab
Analytical Lab
Material and packaging structure analysis
The Analytical Lab focuses on the detailed analysis of the chemical, physical and tribological properties of packaging materials and their applications.
These analyses are carried out within OPENLab’s in-house laboratories, specifically equipped with advanced scientific instrumentation and dedicated to material and packaging characterisation. Through characterisation of multilayer materials, evaluation of sealing behaviour and investigation of packaging anomalies, the Analytical Lab supports a deep understanding of how materials behave during processing and use.
This includes the analysis of material composition, sealing and welding performance, mechanical behaviour and tribological interactions between packaging and machine components.
Test Areas
Test Areas
Industrial testing and pre-validation
The Test Areas allow packaging materials, packaging solutions and machine configurations to be tested under conditions that closely reflect real industrial production.
By making IMA machines available for dedicated testing, including reconfiguration where needed, this capability enables thorough pre-validation without disrupting customer production. It supports the assessment of material processability, the evaluation of critical or innovative solutions and the verification of performance at industrial speed.
Testing activities focus on reducing implementation risks, improving process stability and supporting performance optimisation before industrial deployment.
Competence Center
Competence Center
A unique technical knowledge base built on real-world experience
The Competence Center is OPENLab’s central technical knowledge base, built over time through thousands of real cases, testing activities and field applications.
It brings together structured data and documented experience on packaging materials, packaging structures, product applications, processability and machine behaviour. This consolidated body of knowledge allows OPENLab to act as a technical reference point, supporting consistent interpretation, comparison and informed technical choices across projects and applications.
The Competence Center is further enriched by a network of selected experts and technology partners, extending access to complementary knowledge and emerging technical solutions.
Discuss your technical challenge
with OPENLab
Where we operate
OPENLab operates through a network of locations that share the same areas of activity and core capabilities.
Each location implements these capabilities in a different way, based on its infrastructure, technological focus and the markets it serves.
OPENLab Bologna
Ozzano – Italy
Material analysis and technical evaluation of packaging materials and their interaction with processing technologies, carried out at IMA Headquarters, supporting the development of packaging solutions through interaction with industrial customers, IMA divisions and packaging material producers.
Capabilities
Analytical Lab
In-house laboratory with advanced scientific instrumentation supporting material characterisation and packaging behaviour analysis.
Test Areas
Testing activities carried out on available division machines, enabling the evaluation of material behaviour on processing technologies depending on project needs.
Competence Center
Contributor through analytical data, cross-divisional testing experience and material expertise.
OPENLab Bologna is located at the IMA Group Headquarters in Ozzano dell’Emilia and focuses on analytical activities and technical evaluation in close connection with IMA’s industrial environment.
Opened in 2020, the site operates within a dedicated laboratory space of approximately 100 m² and hosts an in-house Analytical Lab equipped with advanced scientific instrumentation, such as a Bending Force Tester. The laboratory supports the analysis of packaging materials, structures and their interaction with processing technologies, as well as technical discussion, results interpretation and packaging design activities.
Testing activities can be carried out in collaboration with nearby IMA divisions, allowing flexibility depending on project needs and technological scope. This setup supports a wide range of applications, making OPENLab Bologna a transversal location within the OPENLab network.
Analytical and testing activities are carried out by material experts and technical specialists, supporting projects developed with industrial customers as well as packaging material producers. Insights generated through these activities contribute to the OPENLab Competence Center, supporting knowledge consolidation and alignment across the network.
OPENLab Lugano
Switzerland
Material analysis, pre-testing and industrial validation activities focused on horizontal form-fill-seal technologies, supporting packaging evaluation and performance optimisation under close-to-production conditions, in collaboration with industrial customers and packaging material producers.
Capabilities
Analytical Lab
Advanced in-house facilities with dedicated equipment for packaging integrity and material behaviour analysis, including leak detection systems.
Test Areas
Dedicated horizontal form-fill-seal machines for industrial-scale pre-testing.
Competence Center
Active contributor through technical insight, structured testing data and a network of selected packaging experts and technology partners.
OPENLab Lugano brings together analytical capabilities and dedicated industrial testing within a single location, supporting packaging evaluation and validation activities in close-to-production conditions.
Active since 2017, the site operates across over 400 m² and hosts an in-house Analytical Lab integrated with dedicated Test Areas equipped with horizontal form-fill-seal machines. This configuration allows material analysis and machine testing to be carried out within the same environment, enabling a continuous and structured evaluation process.
At this location, testing and analysis services can be directly booked, supporting activities related to packaging materials, machine performance and processability. Specific equipment, such as leak detection systems, further supports the assessment of packaging integrity and performance.
Insights generated through analytical and testing activities contribute to the OPENLab Competence Center, a structured technical knowledge base built on thousands of real cases and field experiences. At Lugano, this contribution goes beyond individual projects, combining data from customer activities with internally driven testing and analysis initiatives aimed at deepening the understanding of material behaviour, processability and performance under different operating conditions.
By consolidating and continuously enriching this body of knowledge, OPENLab is able to interpret performance patterns, compare solutions and support informed technical choices. This enables more structured evaluations and, where relevant, practical recommendations that can support optimisation and packaging redesign.
OPENLab Arezzo
Italy
Industrial testing and validation activities focused on vertical form-fill-seal technologies, supporting the evaluation of packaging materials and solutions under real operating conditions, including temperature-sensitive applications.
Capabilities
Analytical Lab
Application-oriented analytical activities supporting industrial testing.
Test Areas
Dedicated VFFS machines with cold-room testing capabilities.
Competence Center
Contributor through industrial testing data and application-specific insights.
OPENLab Arezzo is located at Foiano della Chiana and focuses on industrial testing and validation activities carried out within a dedicated production environment.
The site hosts a 200 m² test area equipped with vertical form-fill-seal machines, supporting the evaluation of packaging materials, structures and packaging solutions under real operating conditions. Cold-room facilities further enable testing under controlled low-temperature environments, allowing the assessment of packaging performance where temperature and environmental conditions play a critical role.
Analytical activities are application-oriented and support industrial testing activities, with a primary focus on processability verification and performance validation on packaging lines. Testing activities are carried out in interaction with industrial customers, packaging material producers and technical teams.
Data and experience generated through industrial testing activities contribute to the OPENLab Competence Center, supporting knowledge consolidation, comparison across applications and shared technical learning within the network.
OPENLab Lowell
USA
Material analysis and application-oriented testing activities focused on flowpack technologies, supporting the evaluation of packaging materials and material–machine interactions in real application conditions within the North American context.
Capabilities
Analytical Lab
Dedicated laboratory for material evaluation and packaging behaviour analysis.
Test Areas
Testing activities carried out on available flowpack machines, enabling flexible application-oriented validation.
Competence Center
Contributor through regional testing experience and application-specific technical insights.
OPENLab Lowell extends OPENLab activities to the North American context, combining analytical capabilities with application-oriented testing activities carried out within a local industrial environment.
The site hosts an Analytical Lab dedicated to the evaluation of packaging materials and their behaviour during processing. Testing activities are performed on available flowpack machines within the local environment, enabling practical validation of materials and packaging solutions under real application conditions and supporting flexible evaluation aligned with regional production needs.
Analytical and testing activities support the assessment of material behaviour, processability and performance, contributing to the identification of suitable material–machine combinations for specific applications. Activities are carried out in interaction with industrial customers, packaging material producers and technical teams operating in the North American market.
Insights generated through analytical work and testing activities contribute to the OPENLab Competence Center, helping integrate regional experience and application-specific knowledge into the broader OPENLab network.
Selected Case Study
2 min
Brands: Ilapak International SA
1 min
Brands: IMA S.p.A. – Coffee Division
Case study
Paper-based packaging on HFFS machines
2 min
Brands: Ilapak Italia S.p.A., Ilapak International SA, IMA Food Germany, IMA FLX HUB
Case study
Machinability of PVC-free blister packaging
1 min
Brands: IMA S.p.A. – Safe Division, IMA Safe
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