Consulting & Analytical Services

Virtual Mock-up​

Design, validate and experience – physically and virtually.

A hybrid experience for smarter machine design

The IMA Virtual Mock-Up is a unique solution that blends physical interaction with virtual simulation, allowing customers to experience and validate machine ergonomics, layout and functionality before production begins.

This hybrid approach combines a modular aluminum frame – lightweight, packable and easy to ship – with a fully immersive virtual reality environment. The result is a powerful tool for collaborative design, ergonomic validation and operational simulation.

How it works

Key benefits

  1. Benefits


    Ergonomic validation

    Test gloveport positioning, operator reach and cleaning accessibility in a realistic set-up.

  2. Benefits


    Design customisation

    Collaborate with IMA engineers to personalise machine features and layout.

  3. Benefits


    Operational simulation

    Experience how the machine behaves under production conditions, including alarms, workflows and user interfaces.

  4. Benefits


    Cost and time savings

    Reduce rework and physical prototyping by validating early in the design phase.

  5. Benefits


    Global accessibility

    The physical mock-up can be shipped to customer sites, while the virtual environment can be accessed remotely.

Use cases

Freeze-drying cycles can be analysed through IMA Sentinel LYO using three approaches: 


  1. Pharma

    Validate sterile operations and gloveport ergonomics before machine construction.


  2. Complex packaging lines

    Simulate multi-technology workflows and operator interactions.


  3. Training and onboarding

    Prepare operators before machine delivery using realistic virtual scenarios.

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