POLARIS-LF Aseptic Processing
Machine overview
Loading and unloading made safe and effective.
POLARIS is a compact and fixed system for automatic loading and unloading of vials, in and out of freeze dryers, and can be supplied in different sizes according to freeze dryer shelves.
Vial loading operations are performed at a constant shelf level and can be done in three different ways:
– Row by row accumulation, suitable for loading on shelves with an ambient temperature.
– Partial pack at leading edge on the shelf, suitable for loading on shelves with a cold temperature (4 to 8 °C).
– Partial pack directly into final position on the shelf, suitable for loading on shelves with a cold temperature (≤0°C).
POLARIS can be installed in-line with an upstream liquid-filling and stoppering machine and with a downstream capping machine.
Production plant
IMA Life
Machine highlights
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Ergonomic design
Extremely compact footprint and great ergonomics.
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High speed
Up to 400 vials/minute.
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Versatility
Can handle a wide range of vials, from 2R to 100R, with a quick and easy size changeover.
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Configurable pushers
Different pusher configurations are available according to customer requests.
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Flexible freeze dryer loading configuration
Loading configurations for one or more freeze dryers, depending on cycle time, logistic and process environment.
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Unidirectional Air Flow compatibility
Pre-arranged for Unidirectional Air Flow (UAF).
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Easy integration in sterile environments
Can be installed under open RABS.
Seamless integration with IMA freeze dryers
POLARIS can be easily integrated with IMA freeze dryers. Its bridge plate connects the conveyor belt to the shelf allowing vial loading. Lateral guides on shelves keep the vial pack compact and disappear (built-in system) when the shelves are stacked.
