GENESISPACK Horizontal Form, Fill and Seal
Machine overview
Built to succeed.
First result of the joint innovation carried out by TEKNOWEB and IMA, GENESISPACK answers the need for a technological and reliable wet wipe flow wrapper.
Production speed can reach up to 100 packs per minute, in a compact design that fits any space.
Scrap is reduced by a mark on mark automatic splice. GENESISPACK is equipped with a die cutter with lift function and a high-power, long-dwell sealing head, which guarantees optimal efficiency and very little waste.
Longitudinal sealing by multiple sealing rollers with trim removal ensures greater cleanliness and an improved pack aspect.
This flow wrapper features an integrated quality control (Vision System) for non-conformities: “no-product/no-bag” and “misplaced product” checks are always included.
GENESISPACK respects Pharma Good Manufacturing Practice (GMP) standards.
Recipes are stored in the HMI (Human Machine Interface), for quick answers and error-free operations.
Production plant
Teknoweb Converting
Machine highlights
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Reduced scrap
Mark on mark automatic splice for reduced scrap.
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Stack placing
Phasing belts and lug chain to ensure stack placing pitch.
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Easy to clean
Pharma GMP (Good Manufacturing Practice) standards, easy to clean.
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Vision system
Full process, integrated quality control (Vision System) for non-conformities.
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Continuous quality control
Continuous quality control, “no-product/no-bag” and “misplaced product” always included.
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HMI
Recipes in the HMI (Human Machine Interface) for quick reactions and error-free operations.
High-efficiency
& very little waste
With a production speed of up to 100 packs/min. combined with high efficiency and very little waste, GENESISPACK is a top-class automation platform with a particularly space-saving design.
Product output options
Machine details
Technical information
| TECHNICAL DATA GENESISPACK | |
|---|---|
| Design speed | up to 100 packs/min |
| Operating speed | min 100 packs/min | max 80 packs/min with gusset |
| Linear speed (m/minute) | 35 |
| Motor | Full servo |
| Roll diameter | up to 350 mm |
| Roll width | up to 500 mm |
| Stack length | min 100 mm | max 320 mm |
| Folded wipe width | min 60 mm | max 120 mm |
| Stack height | min 5 mm | max 80 mm |
| Number of labellers | std 2 | opt 3 |
| Film splice | Automatic |
| Transversal sealing head | Long Dwell Technology |
| Efficiency (%) | > 95% |
| Waste (%) | < 2% |
| Energy absorption | 18 KW |
