FLEXILIS Non-Aseptic Processing

Machine overview

Redefining flexibility in liquid filling operations

Modular and versatile, FLEXILIS is an intermittent motion monobloc machine available in three configurations depending on the speed and container type.
– FLEXILIS liquid filling and closing machine in single indexing configuration for syrups, suspensions, oral drops, nasal sprays, ophthalmics and injectables.
– FLEXILIS D liquid filling and closing machine in double indexing configuration for syrups, suspensions, oral drops, nasal sprays, ophthalmics and injectables.
– FLEXILIS S liquid filling, stoppering and capping machine for injectables.
The machine can dose various types of liquids: water-based, viscous or sugar-based solutions and can apply one or two closures such as rubber stoppers, droppers, pressure caps, PFP alu caps, screw caps, pumps, etc.
Depending on the product to be processed, FLEXILIS can be installed in classified areas or conventional sterile rooms.

Production plant

IMA Life

Machine highlights

  1. Versatility

    Can handle several different types of pharmaceutical containers, made of various types of materials (glass, plastic, etc.)

  2. Wide range of liquid dosing

    Can dose diverse types of liquids: water-based, viscous or sugar-based solutions, etc.

  3. Multiple closures

    Can apply up to two closures.

  4. Space saving

    Small footprint to save space in the production area.

  5. Easy maintenance

    Simple design allowing maximum visibility and immediate accessibility to all machine areas.

  6. Fast size changeover

    Quick size changeover and easy cleaning.

Machine details

Machine video trailer

Flexilis work area – plastic bottle filling and closing

Flexilis work area – glass bottle filling and closing

Flexilis D work area – plastic bottle filling, dropper insertion and cap screwing

Flexilis S work area – vial filling, stoppering and capping

Flexilis S work area – vial filling and pre-stoppering before freeze drying

Flexilis S work area – capping of vials after freeze drying

Flexilis – plastic bottle filling

Flexilis – glass bottle filling

Flexilis – cap feeding and screwing on plastic bottles

Flexilis – cap screwing on glass bottles

Flexilis D – plastic bottle filling

Flexilis D – dropper insertion on plastic bottles

Flexilis D – cap screwing

Flexilis S – vial filling

Flexilis S – vial stoppering

Flexilis S – vial capping

Flexilis – single indexing configuration machine in-line with a bottle unscrambler

Flexilis D – double indexing configuration machine

Technical information

FLEXILIS TECHNICAL DATA
 FLEXILISFLEXILIS DFLEXILIS S
Vial range Ø (mm)16-7816-5216-78
Vial height (mm)35-18035-18035-180
Output (vials/minute)Up to 70Up to 120Up to 70
Standard voltage400 V – 50 Hz400 V – 50 Hz400 V – 50 Hz
Installed power (kW)4.54.53.5
Weight (kg)190021001800

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