FD Series Dosing and wrapping
Machine overview
Accurate dosing and wrapping for paste bouillon cubes at any speed.
The FD Series machines dose and wrap paste bouillon cubes at the speed best suited to specific production requirements, preparing the wrapping material, dosing, folding and closing the wrapping, followed by subsequent weight‑checking.
According to customer requirements, the FD Series is able to handle different wrapping materials, like parchment, backed aluminum foil or other sustainable materials.
The FD Series is designed to meet the full range of customer requirements in terms of processing speed and productivity.
For maximum output, the high‑speed FD12 reaches 1,200 ppm, filling pre-formed foil segments along an 8‑lane inline conveyor before folding and pressing them closed with consistent quality.
The new FD10 sets a benchmark in productivity and compactness, delivering up to 1,000 ppm with the best output‑to‑footprint ratio in its category. Its modern layout reduces energy use, simplifies maintenance, and is ready for sustainable, low fold‑memory materials such as paper.
For medium‑high performance, the FD8 doses and wraps four cubes simultaneously, with processing speeds adjustable up to 800 ppm via the operator panel.
The FD4 offers a reliable intermediate‑speed solution, handling up to 400 portions per minute while ensuring accuracy and steady performance.
Completing the range, the FD220 meets low‑speed production needs with a capacity of up to 280 ppm, providing a dependable and efficient option for essential throughput requirements.
Production plant
IMA Corazza
Machine highlights
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Smooth, low‑stress motion control
Electronically controlled acceleration and deceleration minimises the effects of mechanical stress.
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Integrated paste heating & cooling system
Paste-heating or cooling facility thanks to a double wall present in the auger-feed dosing hopper.
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Electronic single-cube weight adjustment
Electronically performed weight adjustment between consecutive weighing operations enables weight adjustments on single cubes.
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Wide speed range from 280 to 1200 ppm
Processing speeds range from 280 to 1200 ppm.
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Tailored to customer throughput needs
Different machine versions allow producers to select the ideal performance level based on specific capacity and production flow requirements.
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Efficient, user-friendly operation
From quick adjustments to simple maintenance procedures, the FD Series is designed to support smooth operation and reduce downtime.
Machine details
Technical information
| FD SERIES TECHNICAL DATA | |||||
| FD220 | FD4 | FD8 | FD10 | FD12 | |
| Production capacity | Up to 280 portions/min. | Up to 400 portions/min. | Up to 800 portions/min. | Up to 1000 portions/min | Up to 1200 portions/min. |
| Full load current | 3P x 400 Volt – 50Hz – 5 Amp | 3P x 400 Volt – 50Hz – 15 Amp | P x 400 Volt – 50Hz – 17 Amp | 3Px400 Volt – 50 Hz – 12.5 Amp | P x 400 Volt – 50Hz – 25 Amp |
| Compressed air consumption | 263 Nl/min. (min. op. pressure 6 bar) | 150 Nl/min. (min. op. pressure 6 bar) | 400 Nl/min. (min. op. pressure 6 bar) | 280 Nl/min (min. Op. Pressure 6 bar) | 450 Nl/min. (min. op. pressure 6 bar) |
| Vacuum | 3 m³/h (op. vacuum 600 ± 50 mm Hg) | – | – | – | – |
| Weight | 3,500 Kg Approx. | 4,000 Kg Approx. | 5,500 Kg Approx. | 4400 Kg Approx. | 8,800 Kg Approx. |
Box Dimensions | A (min – max) | ||
| 20 – 27 | 20 – 27 | 20 – 27 | |
| B (min – max) | |||
| 25 – 35 | 25 – 35 | 25 – 35 | |
| C (min – max) | |||
| 7 – 15 | 7 – 15 | 7 – 15 | |
| Weight (min – max) | |||
| 9 – 13 g | 9 – 13 g | 9 – 13 g | |
Machine versions
FD220
The FD220 is the low‑speed solution in the series, providing a capacity of up to 280 ppm. With its sturdy, fully mechanical design, this machine stands out for easy maintenance and operator‑friendly operation, making it a reliable option for essential production needs and smaller output requirements.
FD4
The FD4 offers dependable intermediate speed performance, handling up to 400 portions per minute. Its balanced configuration ensures stable dosing and wrapping quality, making it a solid solution for producers who require consistent throughput without compromising precision.
FD8
The FD8 is designed for medium-high output, dosing and wrapping four cubes simultaneously at speeds of up to 800 ppm. Operators can easily adjust the optimum processing speed via the user-friendly control panel, ensuring accuracy and flexibility across production runs. Compact, efficient and precise, the FD8 is the perfect solution for reliable mid-range capacity.
FD10
The FD10 is the latest innovation developed by IMA Corazza and sets a new benchmark in productivity and compactness, with an output of up to 1,000 ppm and the best output-to-footprint ratio in its category. Its next-generation layout is designed to reduce energy consumption and simplify cleaning and maintenance operations. It is also ready to run sustainable packaging materials with low fold-memory, such as paper.
FD12
For greater speed and for customers aiming at maximum productivity together with quality and precision, the FD12 is the high-speed answer, reaching a production capacity up to 1,200 ppm. Set along the 8 lanes of the in-line filling conveyor; pre-formed foil segments are filled with the bouillon paste. The foil is then folded over and the wrapping is pressed closed. Its advanced configuration makes the FD12 the ideal choice for producers seeking top performance and uncompromising quality.
