F57 EVO COMPACT Aseptic Processing

Machine overview

Versatility and Compliance

The F57 EVO COMPACT accomplishes a series of operations that include container feeding, filling and closing. With a focus on all-round versatility, the machine can be configured with different filling groups and pumps for ophthalmic or injectable products. It handles both glass and plastic containers and supports a wide range of closure combinations, including droppers, pumps, dip tubes, preservative-free caps and dosing cups. Easy adaptability and format change flexibility make it the ideal solution for CDMOs producing a large variety of Finished Dosage Forms. To support its vocation for aseptic processing in Grade A environments, the F57 EVO COMPACT can be integrated in Open or Closed-RABS.

Production plant

Pharmasiena

Machine highlights


  1. Annex 1 design

    Configured for aseptic processing and installed within a RABS, the machine’s design ensures first air protection in critical areas and correct handling of sterile componentry.


  2. Filling systems

    Variety of systems available according to product being processed: volumetric, massive ceramic, peristaltic or differential pumps.


  3. Self-adapting accuracy

    Thanks to the integrated 100% IPC check-weighing system, pumps self-adjust to ensure the correct volume enters the container.


  4. Sterile handling

    Closure components come in sterile bags and are handled appropriately to conserve aseptic conditions and reduce contamination risks.


  5. Quality control

    Non-conformities are rejected individually and repeated non-conformities, when detected, result in machine stoppage.


  6. Nitrogen purging

    Available when required for additional product protection.

Focus on sterility assurance

All stages are tailored to deal with aseptic processing requisites, including unscramblers with autoclavable components, special RTU debagging and extraction solutions, as well as volumetric pumps equipped with CIP-SIP systems, or peristaltic pumps supported by single-use assemblies.

F57 Evo Compact in-line with a tub-tray opening unit

Work area – configuration for Injectable products

Work area – configuration for ophthalmic products

Vial filling, weighing and stoppering

Vial filling

Vial capping

Dropper insertion

Screw cap positioning and screwing

Stopper presence and height check

Screw cap presence and height check

Vial outfeed and rejection

Screw cap loading

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