DETECTA Aseptic Processing

Machine overview

Ultimate quality control.

Detecta is a flexible and fully modular system designed to adapt to various production needs. It is composed of multiple modules, each with dedicated functions, ensuring seamless integration and reliable quality control along the line.
These modules are connected by configurable conveyor systems, adaptable to different layout requirements.
Detecta enables:
• Coding of tubs (QR code printing or label application);
• Detection of plunger presence and position for each syringe or pre-capped cartridge within the tub;
• Monitoring of stoppering process performance;
• Identification and rejection of single non-conforming components;
• Full tub rejection in case of non-conformities;
• Tracking and rejection of individual components previously marked as “bad” by the filling machine (e.g. due to failed IPC checks).

Production plant

IMA Life

Machine highlights

  1. Tub coding

    Automatic coding of the RTU tub.

  2. QR code/label presence check

    Automatic verification of the tub’s QR code or label.

  3. Plunger presence/position check

    Fully automated check of plunger presence and position.

  4. Automatic reject of single-non conformities

    Automatic rejection of single non-conformities from the tub.

  5. Tub rejection

    Full tub rejection.

  6. Upstream connections

    Upstream connection with the fill-finish machine.

  7. Downstream connections

    Downstream connection available upon request.

Advanced vision systems

Detecta uses advanced vision systems with telecentric and confocal cameras to provide continuous, high-precision quality control inside the nest. It is the natural complement to high-speed syringe production lines with the Injecta 36 fill-finish machine, ensuring maximum accuracy and safety.

Machine details

Machine Video Trailer

Plunger presence and position check

Printing

Plunger position check

Tub transfer for outlet/single rejection

Tub printing check

Promo Injecta 36 – Nebula – Detecta

Related line

Technical information

FEATURESDETECTA
AutomationFully robotic automated or semi-automated configuration
Footprint (mm)6,000  x 4,700  x 2,050  [L x W x H]
Plunger check100% 
RTU syringe dimensions0.5 – 20 ml

Syringe output

According to fill-finish machine
RTU cartridge dimensions1 – 20 ml
Cartridge outputAccording to fill-finish machine

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