Xtrema Series Aseptic Processing

Machine overview

eXperience the eXtreme

The main concern of the pharmaceutical packaging market has always been the integrity of the drug, and, in the case of parenteral dosage forms, its sterility. XTREMA indeed embodies the latest technological breakthrough in aseptic filling.

During the aseptic filling of dose containers with a drug, essential is preventing its contamination, thus minimising its exposure to environment, equipment, manipulation from operators, etc., until its sealing.
XTREMA fundamental characteristics respond to the industry’s stringent technical requirements of vial filling, and with its flexible and ergonomic design it assures the most complete possibility to integrate modular equipment, and, why not, even to install multiple filling systems (liquids & powders) to be used alternatively within the same machine frame.

Production plant

IMA Life

Machine highlights


  1. Superior ergonomic

    Ergonomic displacement of operating groups.


  2. Laminar flow

    Geometry facilitating the unidirectional air flow (UAF).


  3. VPHP exposure

    Ideal for Vapour Phase Hydrogen Peroxide exposure.


  4. Size changeover

    Machine completely sealed and no tools required for size changeover.


  5. Performance

    Output up to 600 vpm.


  6. Continuous/
    intermittent motion

    Machine with continuous/intermittent motion selectable from HMI.


  7. 100% check-weighing

    100% check-weighing system at 600 vpm and anthropomorphic robotized nozzle carrier.


  8. Liquid dispensing pumps

    New liquid dispensing pumps with revolutionary assembly technique.

Product loss minimisation

XTREMA is your filler for product loss minimisation at high speed -100% IPC (check-weighing sampling)- up to 600 vpm. And, with the “Quick Fit” feature of the filling pumps -CIP/SIP ready-, no tools are needed nor to get in touch with product contact parts.

Machine video trailer

Infeed sector starwheel

Differential pumps overview

Differential pumps side view

Filling up to 15 peristaltic pumps

100% IPC, net weighing

Statistical gross weighing

Stoppering overview

Outfeed and rejection

Filling with peristaltic pumps

Anthropomorphic arm overview

Vial passthrough

Vial infeed

Technical information

TECHNICAL DATA XTREMA
Min.Max.
Vial diameter14 mm54 mm
Vial height30 mm110 mm
Stopper diameter13 mm32 mm
Filling dosing unitup to 15
Filling volume0.10 – 100 mL
OutputUp to 600 vpm
Output with 100% IPCMax. 600 vpm
Transport system Intermittent motion
Continuous motion
Intermittent/Continuous motion

XTREMA PROMO VIDEO

XTREMA is a high speed filling & stoppering machine for aseptic environments that minimizes product loss while filling at speeds of up to 600 vpm with 100% IPC. Ideal for exposure to VPHP, it is suitable for integration with isolation technology or other containment solutions.

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