R-Line Cup & Tub Filling and Sealing
Machine overview
Innovative Design Concept, Highest Modularity and Flexibility
The R-Line is a rotary filler for a wide range of applications that introduces an innovative design concept that accomplishes remarkable improvements in terms of flexibility, accessibility, and sustainability.
Liquid to pasty products can be filled in different sizes of pre-formed cups, tubs, buckets, glass jars, and bottles. The machine can run with either mono-material or paper based cups and lids, both recyclable and in accordance with sustainability practices.
Depending on the cup size and volume, the R-Line offers an output range up to 21.600 cups/h.
Production plant
IMA Gasti
Machine highlights
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1.
Complete open and hygienic body without table plate.
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2.
Wash down design.
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3.
Comfortable operating height.
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4.
Hygienic equipment from “Clean“ up to “Aseptic Ready“.
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5.
Maximum flexibility through future-proofed design.
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6.
Wide output range with single and double step concept.
Machine details
Technical information
| Machine Versions and Dimensions | ||||
| S-Type | M-Type | L-Type | XL-Type | |
| Rotary disc Ø | 1.000 mm | 1.540 mm | 2.080 mm | 2.620 mm |
| Footprint | 1.500 x 1.500 mm | 2.200 x 2.200 mm | 2.700 x 2.700 mm | 3.200 x 3.200 mm |
| Container formats | Filling volume: up to 2.500 ml | Round Ø: 175 mm | Square: 175 mm | Height: 180 mm |
| Materials | |||
| Container | PP, PS, PET, paper, Plastic cup with cardboard sleeve (e. g. K3®, Desto), glass | ||
| Lids | PP, PET, Alu compound, Alu with coex layer (e. g. ComforLid) | ||
| Snap-on lids | PET, PP or PS | ||
| Standards | |||
| Standard configuration | Vertical cup destacker, filling station (CIP-capable), incl. nozzles & capacitive level control, sealing lid applier, heat sealing, cup lifting out | ||
| Hygiene class | Clean (VDMA I+II) | ||
| Options | |||
| Hygiene class | Ultra-clean (VDMA III+IV) | ||
| Filling | Pre- and post-filler | ||
| General | Cup stack buffer magazine, particle remover, leakage test, inkjet printing, snap-on lid, format flexibility | ||
| Decontamination | UV-C, Pulsed Light | ||