Injecta 36 Aseptic Processing

Machine overview

Single detection, single rejection

Injecta 36 is a fine-tuned solution to enhance aseptic fill-finish capabilities and maximise processing line performance. Handling up to 36,000 RTU components per hour, in particular syringes, the system adopts innovative robotic and automation technologies. The use of advanced robotic-driven manipulations versus conventional handling systems actually improves product quality and manufacturing efficiency.

Injecta 36 handles pre-sterilised Ready-To-Use containers (syringes, vials or pre-capped cartridges) pre-arranged in tubs, allowing high process flexibility and adaptability.

Specialised robots perform all handling activities with no glass-to glass contact and without operator intervention. The result is “less time” spent validating aseptic conditions and superior agility for multi-product manufacturing.

The highest accuracy and safety in plunger presence detection and single non-conformity rejection are ensured by Detacta, IMA Life’s ultimate high-speed inspection unit, which can be integrated downstream of Injecta 36.

Production plant

IMA Life

Machine highlights

Advanced robotics

Innovative robotics replacing conventional material handling and improving product quality and manufacturing efficiency.
High performance

Precise, accurate and reliable fill-finish process with the highest performance.
Containment-friendly

Perfectly suited to isolation technology or different containment solutions.
Space efficiency

Reduced isolator shell width, with positive impact on space ergonomics.
Weight cell calibration

Automatic calibration of weight cells without operator intervention.
Downstream connections

Downstream connection with DETECTA, inspection unit and de-nesting machine.

Superior performance

Doubling the robotic capacity, Injecta 36 increases processing speed up to 36,000 units/hour, allows superior processing accuracy with 100% IPC, ensures innate flexibility, and satisfies the growing need to reduce the time to market of vaccines and key pharmaceuticals.

Machine details

Technical information

FEATURES	INJECTA FAMILY
	INJECTA 36	INJECTA 10	INJECTA 6
Automation	Fully robotic automated	Fully robotic automated	Fully robotic automated
Footprint (mm)	3,400 x 2,050 x 2,080 [L x W x H]	7,200 x 4,500 x 2,080 [L x W x H]	6,100 x 3,600 x 2,080 [L x W x H]
In-Process Control	100%	100% at full speed	100% at full speed
RTU vial dimensions (mm)	Ø 16 – 42.4	Ø 16 – 42.4	Ø 16 – 42.4
Vial output	up to 18,000 pcs/h	up to 12,000 pcs/h	up to 4,800 pcs/h
RTU syringe dimensions (ml)	0.5 – 20 ml	0.5 – 50 ml	0.5 – 50 ml
Syringe output	up to 36,000 pcs/h	up to 12,000 pcs/h	up to 4,000 pcs/h
RTU cartridge dimensions (ml)	1 – 20 ml	1 – 20 ml	1 – 20 ml
Cartridge output	up to 18,000 pcs/h	up to 10,800 pcs/h	up to 3,600 pcs/h
Suitable for high potent	Yes	Yes	Yes
Loading from depyrogenation tunnel	No	Yes	Yes