FF100 Series Dosing and wrapping
Machine overview
Adaptable dosing and wrapping machine for processed cheese
The FF100 machine series ensures hot and cold fill applications for processed cheese.
Comprising 3 versions, each solution is based on a modular concept to allow for maximum flexibility and simplicity in shapes and sizes changeover.
According to customer requirements, the FF100 Series of dosing and wrapping equipment covers a wide spectrum of cold and hot fill applications:
• The FF100 (hot fill) handles various formats (from 50 up to 250 g) at speeds ranging from 70 to 100 ppm.
• The FF100BP (hot fill) handles large portions (from 250 up to 500 g) at speeds between 40 and 70 ppm.
• The FF100K (cold fill) processes various formats (from 50 up to 250 g) at speeds up to 80 ppm and is designed for portfolio style wrapping.
The modular concept behind each model allows an easy conversion from one shape to the next and can be implemented without excessive downtime for machine set-up.
Production plant
IMA Corazza
Machine highlights
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Modular Design for Hot & Cold Fill
The FF100 Series offers flexible hot and cold fill solutions with three modular versions that allow quick format and shape changeovers with minimal downtime.
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Intuitive HMI with Integrated PLC for Easy Operation
Enjoy a streamlined user experience thanks to a clear, intuitive interface and a fully integrated PLC that simplifies setup, control, and monitoring.
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Independent-Drive Dosing System
Each dosing unit is driven independently to ensure precise, consistent product dosing and optimal process flexibility.
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Compact, SpaceSaving Design
The machine’s optimized layout minimizes its footprint, making it ideal for installations where space is limited.
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Available in Stainless Steel and Washable Execution options
Full stainless-steel construction for durability and a washable configuration designed for quick, hygienic cleaning are available options.
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Compatible with CIP/SIP Systems and Aluminum Foil Registration
Easily integrate CIP/SIP solutions for automated cleaning and sterilization and add aluminum foil registration for enhanced sealing accuracy.
Machine details
Technical information
| Machine model | FF100 | FF100K | FF100BP | |||
| Production capacity | Up to 70-110 portions/min | Up to 80 portions/min | Up to 40-70 portions/min | |||
| Full load current | 3P x 400 Volt – 50 Hz – 8,5 Amp | 3P x 400 Volt – 50 Hz – 7 Amp | 3P x 400 Volt – 50 Hz – 12 Amp | |||
| Compressed air consumption | 240 Nl/min. (min. op. pressure 6 bar) | 380 Nl/min. (min. op. pressure 6 bar) | 160 Nl/min. (min. op. pressure 6 bar) | |||
| Vacuum | 40 m³/h (op. vacuum 600 ± 50 mm Hg) | 60 m³/h (op. vacuum 600 ± 50 mm Hg) | 60 m³/h (op. vacuum 600 ± 50 mm Hg) | |||
| Weight | 3,800 Kg Approx. | 3,600 Kg Approx. | 3,800 Kg Approx. | |||
| Shape | Square | Rectangular | Round | Square | Rectangular | Rectangular |
Box dimensions
| A (min ÷ max) | |||||
| 78 max. | 110 max. | 80 max. | 80 max. | 50 ÷ 65 | 160 max. | |
| B (min ÷ max) | ||||||
| 78 max. | 58 max. | 50 max. | 80 max. | 50 ÷ 110 | 80 max. | |
| C (min ÷ max) | ||||||
| 39 max. | 36 max. | – | 40 max. | 20 ÷ 35 | 40 max. | |
| Weight (min ÷ max) | ||||||
| 30g ÷ 250g | 30g ÷ 250g | 30g ÷ 250g | 30g ÷ 250g | 30g ÷ 250g | 200g ÷ 500g | |
