Da Vinci Aseptic Processing

Machine overview

All great inventions are based on simple ideas.

Automated vial loading & unloading systems for industrial freeze dryers reduce the risk of contamination from humans, and cut operative costs while enhancing efficiency. Further benefits derive from the unique design concept behind the Da Vinci loader, which capitalises on our in-depth application experience: simple design for improved automation, enhanced performance and lowered operating costs. 
The mechanism used to move vial packs into and out of the freeze-dryer is based on a stand-alone, battery driven transfer module. Communication with the machine is fully wireless.

Production plant

IMA Life

Machine highlights


  1. Aseptic environments

    Easy integration in aseptic environments, and suitable for open/closed RABS or for isolator containment.


  2. Vial pack handling

    Fully independent, self-driven and stand-alone transfer unit for vial pack movements in and out of the freeze dryer.


  3. Intelligent design

    All devices of the loading system are installed within the perimeter of the loader base plate. No protruding elements such as front or back pusher.


  4. Wireless communication

    Wireless communication with the vial transfer unit.


  5. Position check

    Position verification based on laser principle.


  6. Battery operation

    Suitable for loading and unloading time up to 8 hours, without battery recharge. Easy and simple battery changeover.


  7. Shelf-loading

    Suitable for “ambient” and “cold” shelf-loading.


  8. Convenient handling

    Minimum need for integration track between exit filler and infeed loader, as well as between exit loader and capper infeed.

Compact footprint

The extremely neat design of the Da Vinci loader is based on the complete absence of actuating pushing mechanism installed in front or back of the freeze dryer giving birth to an extremely compact footprint.

Machine video trailer

Vial loading

Partial pack loading

Vial unloading

Unloading overview

De-energyzing button

Technical information

 TECHNICAL DATA FIXED VIAL LOADING AND UNLOADING SYSTEMS
Standardized shelf dimensions for fixed systems
Fixed net (mm)
914 x 837
914 x 1,141
914 x 1,445
1,218 x 1,141
1,218 x 1,445
1,522 x 1,445
1,218 x 1,751
1,522 x 1,751

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