Carrera I-500 Horizontal Form Fill and Seal

Machine overview

Redefining entry-level flow wrapping performance, pushing it into new and uncharted territory

The Carrera I-500 is a robust, ergonomic flow wrapper designed for high performance at entry level. Featuring a balcony-style frame and full stainless-steel construction, it handles a wide range of fresh and frozen products—baked goods, snacks, ready meals, cheese, meat, and proteins—running at speeds above 40 m/min. Superior sealing quality is ensured by optimized transversal and longitudinal sealing units, supported by servo motors, planetary gearboxes, and slip ring technology.
Equipped with full Industry 4.0 capabilities—including remote connectivity, OEE reporting, and SCADA integration—the Carrera I-500 offers multiple automated feeding options and easy compatibility with coders and labellers. Its intuitive icon-based HMI improves operator experience, making this machine a modular, future-proof solution that delivers hygiene, flexibility, and efficiency in one compact package.

Production plant

Ilapak International SA

Machine highlights


  1. Full stainless-steel and hygienic construction

    Ensures easy cleaning and suitability for harsh production environments.


  2. High performance

    Delivers high-quality sealing with linear speeds over 40 m/min for efficient production.


  3. Full Industry 4.0 capabilities

    Includes remote connectivity, OEE reporting, and seamless integration with local networks or SCADA systems.


  4. Advanced HMI

    Intuitive icon-based interface enhances operator experience with easy navigation and remote control of ancillary devices.


  5. Flexibility and modularity

    Multiple automatic feeding options adapt to various production needs and product types.


  6. Enhanced hygiene

    Design supports thorough cleaning protocols, improving sanitation and machine longevity.


  7. Future-proof system

    Modular design allows easy integration of coders, labellers, and other peripherals to grow with your business.


  8. Made in Italy

    Built on over 55 years of expertise, guaranteeing superior engineering and build quality.

Technical information

Carrera 6000
Machine SpeedUp to 110 cpm, single jaw. Up to 220 cpm, twin jaws 170mm (6.7”)
Production output dependent upon product, film and machine specifications
Film Cut-OffUp to 840mm (33.0”)
Cut-off defined as: product length+height+40mm (1.6”), depending on product characteristics
Wrapping MaterialsSuitable heat-sealable films, such as plain, or co-extruded polypropylene (PP), laminate films (e.g. OPP+PE), high thickness materials and cold sealable films of suitable quality. In addition, it can properly handle new generation sustainable materials such as mono-layer, paper-based, compostable and biodegradable films.
Film Reel Max Weight35 kg – 77 lbs
Electronic PlatformIndustrial PLC
Power RequirementFrom 220 to 480V, 50/60 Hz, 3-phase, 6kVA
Compressed Air6 bar, 100 Nl/h with air gusseting
Machine finishingStainless Steel
Machine Weight600 kg – 1323 lbs
Product Dimensions
Length50/550 mm – 2/29.5” with jaw centre 150 mm (5.9”)
70/550 mm – 2.8/29.5” with jaw centre 180 mm (7.1”)
Width20/150mm – 0.8/5.9” with jaw length 170mm (6.7”)
20/320mm – 0.8/11.8” with jaw length 350mm (13.8”)
HeightUp to 90mm – 3.5” with jaw centre 150mm (5.9”)
Up to 120mm – 4.7” with jaw centre 180mm (7.1”)
Film Reel Dimensions
coreø730 mm (28.7’’)
outerø350 mm (13.8’’)
width76 mm (3’’)

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