BK NEO Cup & Tub Filling and Sealing
Machine overview
Chainless platform, modular design, format flexibility alongside Hassia/Hamba proven hygienic filling solutions for pre-formed cups and lidding materials
In response to new market trends and a demand for higher flexibility, this filling and sealing machine covers the request for top-level hygienic conditions while maintaining their most versatile qualities in terms of cup or tub size and shape as well as taking into account the processed product.
Depending on customer requirements, the machine can be individually adapted, e.g. with automated trolley change and multi-format operation. Washing the trolleys “on the fly” is done by cleaning during production without reducing machine performance and is thus one of the additional outstanding options available.
Production plant
IMA Hassia
Machine highlights
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1.
Open design » Frame concept made of stainless steel » Good accessibility
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2.
Modular machine » Individually adaptable to customer requirements
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3.
Chainless transport system » Precise positioning of the trolleys » No chain wear
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4.
Automated cell plate change » Multi format
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5.
Washing of trolleys “on the fly” » Cleaning during production without reducing machine output » Washing program variable › All trolleys, specific trolley, short program, CIP program
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6.
Single or double index operating platform
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7.
Available with two pre-installed formats.
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8.
Recipe functionality to control index speed to maximize product output.
Machine details
Technical information
| Technical information | ||||
| Model | Cups per cycle | Round (Ø max.) | Height (max.) | Nominal output (at 40 cycles/min) |
| 01-4 | 4 | 180 mm | 150 mm | up to 9.600 cups/h |
| 01-6 | 6 | 150 mm | 130 mm | up to 14.400 cups/h |
| 01-8 | 8 | 116 mm | 150 mm | up to 19.200 cups/h |
| 01-10 | 10 | 85 mm | 150 mm | up to 24.000 cups/h |
| 02-4 | 12 | 130 mm | 150 mm | up to 28.800 cups/h |
| 02-6 | 12 | 95 mm | 150 mm | up to 28.800 cups/h |
| 02-8 | 16 | 95 mm | 150 mm | up to 38.400 cups/h |
| 02-10 | 20 | 95 mm | 150 mm | up to 48.000 cups/h |
| 02-12 | 24 | 75 mm | 130 mm | up to 57.600 cups/h |
*Square and rectangular cups possible*
| MATERIALS | |
| Cups | Pre-made cups made of Paper, PET, PP, PS, K3® or compound materials* |
| Lids | Pre-cut lids made of aluminium foil or made of PET or PP* |
| Snap-on lids | Pre-made snap-on lids made of PET, PP, PS or filled snap-on lids* |
| *Other material combinations on request | |
| STANDARD EQUIPMENT | |
| Control system | Schneider Motion/Logic Siemens |
| Cup feed and decontamination | Cup destacker, cup control, cup lifting/ejection and discharge onto conveyor |
| Filler | Main filler CIP/SIP |
| Lid | Lid applicator and sealing station |
| Others | Cup tightness control, free space for coding (laser or linear unit for inkjet) |
| Hygiene class | Clean (VDMA I+II) |
| OPTIONS | |
| Hygiene class | Ultra-clean (VDMA III+IV) |
| Filler | Pre- and post-filler, side-by-side-filling, swirled, spot-filling |
| Control system | Rockwell Automation |
| Others | Automatic trolley change, multiformat operation, automatic trolley washing, cup stack buffer magazine format adaptable, particle removal, sealing + die cutting from roll stock, sealing station movable for maintenance, Laminar Flow, UVC or pulsed light for cups and/or lids, coding, snap-on lid feeding system, end-of-line equipment |