Alu Series Aseptic Processing

Machine overview

Caps the best, caps the rest!

Alu is a rotary capping machine reaching medium-high speeds and is particularly suited to sealing aseptic products. Its design criteria, such as limited dimensions, ergonomics, reduced particle generation and the geometry facilitating unidirectional laminar flow all allow the machine to be installed in classified areas, in conventional sterile rooms or under isolation technology.
Depending on customer requirements, the machine is available in two different models and features a broad range of application capabilities: from traditional aluminium caps, with or without flip-off, to the most sophisticated caps such as add-vantage, bio-set and monovial closures.

Production plant

IMA Life

Machine highlights


  1. Minimal product contamination

    Very low particle generation system to avoid product contamination.


  2. Constant force

    Pneumatic circuit to keep constant applied vertical force.


  3. Force measurement

    100% measurement and control of vertical compression force.


  4. Multiple controls

    Various types of controls available to check crimp quality and flip-off cap colour.


  5. Data monitoring and tracing

    Coding unit and camera vision system for data reading and check.


  6. Fast size changeover

    Low size changeover and set-up time.


  7. Easy maintenance

    Little maintenance required.


  8. User-friendly HMI

    Equipped with Siemens PLC and with a user-friendly control panel.

Extreme sealing precision

Crimping is performed by rotating the vial against an idle roller. The advantage of this system over traditional methods is to guarantee maximum sealing precision and minimise particle generation on the vial mouth.

Machine video trailer

Alu cap feeding

Vibrating bowl

Coding unit and camera vision system for data reading and check

Vial transport

Machine installation under cRABS

Technical information

TECHNICAL DATA ALU SERIES
Machine modelALU 400ALU 600
Capping heads812
Output (vials/minute)400600
Standard voltage400 V – 50 Hz
Installed power (kW)12
Weight (kg)18001900
Vial diameter (mm)*14-52
Vial height (mm)35-110
* 85 mm in case of large volume configuration

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